Senior Mechanical Design Engineer (Contract)

A contract position Outside IR35

On site (min 3 days)

Our client operates in the automotive and advanced engineering sector, designing and manufacturing electric motors, power electronics, energy storage systems and thermal equipment for a range of vehicle and mobility applications. They are seeking a Senior Mechanical Design Engineer for a contract role to lead the development of innovative mechanical systems from clean-sheet concepts through to production.

Key Responsibilities:

• Lead clean-sheet mechanical design and development for rotating electrical machines, transmissions and drivetrains, with potential involvement in pumps, fans, power electronics and battery systems
• Manage concept development, prototyping, validation and the delivery of production-ready products
• Carry out mechanical analysis using hand calculations and CAE tools, considering component failure modes and material strengths
• Produce detailed 3D CAD models and 2D engineering drawings for components and assemblies
• Build and test prototype hardware and test rigs as required
• Use simulation software to optimise designs and analyse product behaviour
• Work collaboratively with manufacturing, test, supply chain and external suppliers
• Support quality and regulatory compliance while mentoring junior engineers

Job Requirements:

• Strong experience in mechanical engineering and mechanical design
• Proficiency in 3D CAD modelling and 2D engineering drawing
• Experience with analytical methods and CAE tools such as ANSYS or MATLAB
• Practical knowledge of Design for Manufacture, Design for Assembly, DFMEA and PFMEA
• Experience working with and managing external suppliers
• Strong understanding of mechanical design principles, materials, component performance and failure analysis
• Ability to lead projects independently or contribute as a senior member of a multidisciplinary team
• Degree in Mechanical Engineering or a closely related discipline, although relevant experience may also be considered

Desirable Experience:

• Experience with Autodesk Inventor and/or SolidWorks
• Working knowledge of MASTA or KISSsoft software
• Experience in high-volume manufacturing, including gravity or high-pressure casting part design
• Design experience involving electric motors, gears, transmissions, splines or bearing life calculations
• Previous experience working within a manufacturing environment